TRUMPF - Automated Sheet Metal Production SystemPL-OTH-TRU-2022-00001

• Storage system: STOPA Compact II

  • Type: Automated sheet metal storage system with chaotic storage management

  • Storage height: 7,900 mm

  • Sheet format: 3,050 x 1,525 mm

  • Maximum load per storage location: 3,000 kg

  • Number of storage locations: 266

  • Total storage capacity: 798 t

  • Configuration: 8 sections/towers, up to 37 storage levels per section

  • Pallet format: GF 3050 x 1525 x 90 mm

  • Pallet types: SPO, SPMgl

  • Loading heights: 185 / 275 / 460 mm

  • Functions: Automatic material storage and retrieval; automatic material supply to connected production cells; storage interface for integrated production machines

• Storage control

  • Server operating system: Windows Server 2022

  • Central storage management and automated material flow management

  • Integration with TRUMPF production equipment

• Connected production cells

  • TRUMPF TruLaser 5030 fiber (L76)

    • Machine type: CNC 2D fiber laser cutting machine

    • Working area: 3,000 x 1,500 mm

    • Laser source: TruDisk 6001, 6,000 W

    • CNC control: Siemens SINUMERIK 840D sl

  • TRUMPF TruMatic 6000 fiber

    • Machine type: Combined CNC punching and fiber laser cutting machine

    • Working area: 3,050 x 1,550 mm

    • Laser source: TruDisk 3001, 3,000 W

    • Maximum punching force: 180 kN

    • Linear tool magazine: 25 positions

  • TRUMPF TruBend Center 7030 (B34) – Cell 1

    • Machine type: Automatic panel bending center

    • Max bending length: 3,123 mm

    • Max thickness: structural steel 3.0 mm; stainless steel 2.2 mm; aluminum 4.0 mm

    • Max box height: 220 mm

  • TRUMPF TruBend Center 7030 (B34) – Cell 2

    • Same specifications as Cell 1

• System functionality (summary)

  • Central automated storage and retrieval of raw sheet material

  • Automatic supply of material to connected laser, punch-laser, and panel bending cells

  • Automatic transfer between storage and production stations

  • Centralized, high-capacity sheet handling

• Main system configuration

  • 1 x STOPA Compact II automated sheet storage system

  • 1 x TRUMPF TruLaser 5030 fiber 2D laser cutting cell

  • 1 x TRUMPF TruMatic 6000 fiber punching and laser cutting cell

  • 2 x TRUMPF TruBend Center 7030 automatic panel bending cells

Additional equipment

• For TRUMPF TruLaser 5030 fiber (L76)

  • Automatic pallet changer

  • LiftMaster Compact 1530 (automatic loading and unloading)

  • STOPA storage connection/interface

• For TRUMPF TruMatic 6000 fiber

  • SheetMaster 3000 x 1500 mm (automatic sheet handling)

  • GripMaster 3000 x 1500 mm

  • Storage system integration/interface

• For TRUMPF TruBend Center 7030 (both cells)

  • 2-axis part manipulator

  • 5-axis rear stop

  • Rotary manipulator

  • ToolMaster Bend

  • Automatic loading and unloading

  • Storage interface

• System-wide

  • Central storage management server (Windows Server 2022)