Index - C100DE-TUR-IND-2012-00002

- Machine Frame: Cast iron machine frame in vertical bed design

- Tool Carrier Guides: Plate guides with high level of rigidity and dampening

- Axis Drives: Double-scissor kinematics for tool carriers; AC synchronous drive technology

- Headstock Design: Thermo-symmetrical design

- Main Spindle (D42): Spindle head size 5 (DIN 55026 and ISO 702), max. bar diameter 42 mm, max. speed 7000 rpm, front bearing diameter 75 mm

- Main Spindle Power: 22/29 kW (at 100%/40% duty cycle)

- Main Spindle Torque: 50/65 Nm (at 100%/40% max.)

- Main Spindle Clamping Cylinder: Hollow clamping cylinder D42/14 for collet or chuck clamping, hydraulic operation, stroke 12 mm, clamping pressure 8/80 bar, max. thrust 34 kN, max. pull 34 kN

- C-Axis Drive (Main & Counter Spindle): Hollow shaft motor, angular gauging system on spindle, resolution 0.00014 degrees, repeatability scatter Psmax = 0.01 degrees

- Main Spindle Clamping Unit: Single pressure clamping unit, adjustable from 8 to 75 bar

- Counter Spindle (D42): Spindle head size 5 (DIN 55026 and ISO 702), max. bar diameter 42 mm, max. speed 7000 rpm, collet chuck diameter 110 mm, front bearing diameter 75 mm

- Counter Spindle Power: 16.5/19 kW (at 100%/40% duty cycle)

- Counter Spindle Torque: 32/43 Nm (at 100%/40% max.)

- Counter Spindle Slides (Z-axis): AC motor and ball screws drive, working travel 500 mm, rapid traverse 60 m/min, acceleration 10 m/s^2, feed thrust 3000 N

- Counter Spindle Clamping Cylinder: Hollow clamping cylinder D42/14, hydraulic operation, stroke 12 mm, clamping pressure 8/80 bar, max. thrust 34 kN, max. pull 34 kN

- Counter Spindle Clamping Device: Single pressure clamping device, adjustable from 8 to 75 bar

- Tool Carrier 1: X-axis travel 70 mm (rapid 30 m/min, acc. 9 m/s^2, feed force 3000 N); Z-axis travel 250 mm (rapid 60 m/min, acc. 9 m/s^2, feed force 3000 N); Y-axis travel 70 mm (rapid 15 m/min, acc. 5 m/s^2, feed force 3000 N). Turret 1 with 10 stations, parallel shank mountings D25x48 (DIN 69880), live tools on all stations (Power 4.2 kW, Torque 11 Nm, max. speed 8000 rpm)

- Tool Carrier 2: X-axis travel 70 mm (rapid 30 m/min, acc. 9 m/s^2, feed force 3000 N); Z-axis travel 400 mm (rapid 60 m/min, acc. 9 m/s^2, feed force 3000 N); Y-axis travel 70 mm (rapid 15 m/min, acc. 5 m/s^2, feed force 3000 N). Turret 2 with 10 stations, parallel shank mountings D25x48 (DIN 69880), live tools on all stations (Power 4.2 kW, Torque 11 Nm, max. speed 8000 rpm)

- Tool Carrier 3: X-axis travel 125 mm (rapid 30 m/min, acc. 10 m/s^2, feed force 3000 N). Turret 3 with 10 stations, parallel shank mountings D25x48 (DIN 69880), live tools on all stations (Power 4.2 kW, Torque 11 Nm, max. speed 8000 rpm)

- Control System: INDEX C200-4D Control (Modular multi-processor control integrated with Simodrive 611 / Sinumerik 840D), CNC user memory up to 6 MB, Ethernet 10/100 Mbps

- Control Panel Screen: 26 cm TFT color flat screen, membrane keyboard in XYZ layout, default display language Dutch

- Machine Power Supply: 400V, 50 Hz, 49 kVA connected power, 70 A nominal current, 100 A max. backup fuse

- Cooling System: Central water interface for spindles and control cabinet, 8 kW rated net cooling power unit (50Hz/400V)

- Machine Enclosure: INDEX standard turquoise RAL 5018 on front sliding hood (stainless structural steel), dust-grey RAL 7037 on switchgear/fluid cabinets and chip conveyor

- Collet Chuck (Main Spindle): Size 5 for draw-type collet clamping on D42 spindle (SK42BZI/900 442...)

- Counter Spindle Clamping: Ortlieb Power Chuck KSFI 40-054 with end stop unit including coolant supply

- Workpiece Handling: Gantry-type removal unit with actuated gripper (pneumatic swivel/grip), max. workpiece diameter 8-42 mm, max. weight 2 kg, max. remnant length 150 mm

- Finished Parts Conveyor: Standard version conveyor discharged on the right-hand side

- Chip Disposal: Hinge-type chip conveyor, discharge height 840 mm, with separate coolant tank and reinforced lifting pump (100 l/min)

- Coolant System: Prepared for emulsion, low-pressure pump (8 bar / 80 L/min), medium-pressure pump (20 bar / 30 L/min), basic system 600L tank with Profibus interface, coolant microfilter system (compact band filter type KF150, throughput 150 l/min emulsion / 120 l/min oil)

- Filter Web: Type PN 100 / 100-540, retaining size 50µm - 60µm, width 540 mm, length 50 meters

- Tool Carrier Valves: Coolant high-pressure valves up to 80 bar for tool carriers 1, 2, 3

- Extraction Preparation: For coolant mist extraction/filter connection, 200 mm duct diameter, performance approx. 600 m3/h

- Additional Functions: Transmit/Tracyl function for face/circumferential milling on C200-4D, MBL 42-65 attachments for control 840D

- Bar Loading Magazine: INDEX MBL 42/3700 bar loading magazine, spindle height 1010 mm, bar storage area 390 mm wide, bar diameter 10 - 42 mm, max. bar length 3644 mm, includes hinged bar support with metric scale, bar pusher rod 20D (length 1400mm), and machined guide components 22-42 mm